How to Streamline the Stamping Process in Car Manufacturing
Of the thousands of individual components that make up the cars we drive every day, some are created through metal stamping services by manufacturers such as Die-Matic. In automotive manufacturing, the pressure is high to deliver precision parts at large volumes, while keeping lead times tight and costs competitive. In short, process efficiency is non-negotiable. Finding ways to streamline the process in car manufacturing is a two-way relationship between manufacturers and customers alike, and the right partnership makes all the difference.
We rely on our experience as we highlight key ways to streamline the process and create the high-quality parts you need at the speed you need them.
Focus on Technical Improvements
The foundational aspects of the stamping manufacturing process need to be ironed out in order to create a more streamlined approach. This includes, but isn’t limited to, tooling and design considerations, volume size, and how many forms of blanking, stamping, and punching are necessary. This can start with utilizing progressive die stampings wherever possible for automotive applications. Progressive die stampings allow for high-volume production runs, which are commonly selected for car manufacturing. This also eliminates the need for multiple setups and handoffs as progressive die stampings handle the entire production in one process.
Introduce automation practices where applicable. Automation allows for continuous processes and better part consistency.
Incorporating best design practices, such as DFM (design for manufacturing), will be one of the largest considerations to make in order to set the rest of production up for success. Design for manufacturing can vary depending on the production company, but commonly helps in identifying the areas where secondary operations can be minimized or reduced, designing for the given die, and incorporating material utilization and selection.
Ensure that all tooling considerations have been made when working through part design optimization.
Streamline the Stamping Process in Car Manufacturing by Vetting Quality Management and Control Procedures
How a manufacturing company handles its quality management and control procedures can impact how streamlined the production process is. When there are quality systems in place before, during, and after the manufacturing process, there is a much larger chance for any potential defects to be caught. This eliminates the need for costly rework that can elongate the process.
A good starting point is viewing any certifications, such as an ISO 9001 certificate. For automotive applications, an IATF 16969 certification demonstrates a manufacturer’s ability to handle automotive-related projects.
Additionally, engage in conversations regarding statistical process controls (SPC), production part approval process (PPAP) submissions, or advanced product quality planning (APQP).
Streamline the Stamping Process in Car Manufacturing and Contact Die-Matic Today
As one of the leading stamping manufacturers for the automotive industry today, Die-Matic knows what it takes to create long-lasting solutions by manufacturing high-quality parts where material selection and precision make a difference.
Our Brooklyn Heights, Ohio, facility is where these components are created, and with our skilled team and experienced engineers, Die-Matic is able to streamline your stamping process for car manufacturing applications.
Along with our longstanding ISO 9001 certification, we are certified by the International Automotive Task Force for our automotive quality management systems.
Contact us today, and let’s get to work on creating the components you need to hit the road.
